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Electric Conversion of the Sopwith by Billy Shaw
Electric conversion of this Sopwith Camel was easy and fast. While the model's design was
predicated on strength and glass with little regard to weight, the utilization of electric
power allows the plane to be displayed and demonstrated to some degree without tying up the
very fuel engine usually required in the construction of a subsequent project. |
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Disclaimer Electric conversion of this airframe has been done for display and
self-educational purposes. What you see here, admittedly, will not perform acceptably, and I don't
claim that it will. Thus, I can't claim that this is an electric airplane. The very first
criterion I would apply to any true claim as such would be an acceptable positive rate of climb. In
order to get there, using the motor and battery group shown, I would require 9 cells (which
pushes the temperature envelope a little, but it's doable) and most likely, the elimination of
the ESC, since I would be running at or near 100% throttle just to keep the craft in the air. |
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Removing the fuel components in anticipation of conversion to electric: note that the Hitec on/off switch has been removed as well. Another switch replaces it since the connections were sufficiently different to warrant building another harness. Note also that the throttle servo has been removed. While there could have been something new for it to do in the electric version, the electric throttle is on Channel 5 now. Since the ESC has a battery eliminator, the Hitec battery pack is also removed. The prop shown is 8x4. The electric prop is 7x3. The motor mount is shown in the foreground. The electric mount uses identical bolt pattern and the same mounting points. The fuel tank shown is a slant style Sullivan 2 ounce. The current project, a Guillow F4U-4 Corsair is upgraded to a 4 ounce version of the same tank. |
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Close-up of the fuel motor mount shows a custom firewall with a Dave Brown glass filled nylon mount embedded in the center and resin'ed. The firewall's color is a gold acrylic applied prior to resin. The resin itself has been left natural, neither sanded nor painted. |
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Photo of electric components hanging out of the airplane. Notice the two (empty) three-cell
removable battery packs, themselves cut down from four-cell packs as procured at Radio Shack. The
on/off switch has been placed between the two packs and located on the bottom hatch as illustrated
in the fuel version description. Each of the packs slips vertically into the hole in the firewall.
The speed 400 engine is embedded in a cylindrical motor mount as shown below. This prop is
a 7x3, chosen primarily because it was the smallest one at Hobbytown. If a smaller one
happens to be found, it will probably find its way onto the airplane. [In fact, MotoCalc'ing
the scenario suggests that a 6x4 prop is the most efficient for this application.]
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An extreme close-up of the firewall hole leading into the fuselage with the various connections that
hang out when changing batteries. The plastic-covered component at the bottom of the photo is the
ESC. There is enough room in the cavern shown here to accommodate the two battery packs with the ESC
in the middle just behind some holes in the electric motor mount for ventilation. All of this sits
forward of the aileron servo which occupies the middle of the fuselage. The shelf for this servo is
seen in the back of the depicted space running horizontally across the photo. The black-and-red plug
shown just at the entrance (to the left) is the battery pack connector; while not necessary to unplug
during battery changes, it was utilized to help test different battery arrangements. |
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Extreme close-up of the electric motor mount hanging loose under the plane while a new batch of batteries was being recharged. This is a view of the bottom of the mount; notice the "v" notch running lengthwise on the bottom for ventilation. The motor is seen through the notch. This cylindrical mount serves the same purpose as the Dave Brown fuel mount shown above. It encases the engine in this case and attaches to the electric firewall as shown. This assembly was constructed of plywood for flat surfaces and balsa for the curving cylindrical surface. The entire assembly was then resin'ed and painted with black acrylic. The flat round surface that caps the cylinder was painted with gold acrylic prior to resining (not visible in this photo). A custom prop hub was fashioned from nylon and glassed onto the motorshaft; it is there for the duration and cannot be removed. The prop, however, is simply screwed onto the nylon hub and can be removed easily. |
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So while the cowling maintains its ready fuel-conversion capability, the rest of the effect is more
scale and lifelike than a honking model fuel engine busting out of the front of a display piece. (By the
way, the refueling station was removed as well, leaving a small but symmetric and painted hole that serves
as additional ventilation, and a "sniffer station" - a place to get a whiff of burning electrical components
when I need to convince myself that nothing's fried.) |
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A close-up view of the electric engine installation reveals additional room for scale engine detail. I
haven't messed with it yet because the engine assembly needs to come off for battery replacement, and
I've been recycling new ones to break them in. Engine detail would be kinda cool, but needs to be done
thoughtfully so that engine removal isn't compromised in the field. |
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The overall appearance of a display piece is obviously enhanced unless your audience is a committed
engine freak. Nonetheless, when the engine is required for a subsequent project and you don't need
the model to hang naked and without dignity, an electric conversion is a great way to fill up space
and provide something on which to hang a propeller. |
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Reflections The key to an acceptably performing electric conversion, especially a scale Guillow,
lies in building the lightest airframe possible. Clearly we don't do this when building a beefed up fiberglassed
airframe for an overpowered engine application. So if there was ever a set of conflicting design goals, this
page certainly encompasses a couple. The alternative of course, is to go into electric with a beefed up motor and
battery combination, eg., an Aveox 1015/2Y brushless (or Astro equivalent) and the concommitant battery support.
The problem therein lies in the amount of weight (not to mention the expense!) required to support the
combination. It just seems easier to put a fuel engine up front and spend the extra couple hundred dollars saved on
another project. |
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Billy Shaw's R/C Model Home Page |
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Copyright 2001 Billy Shaw. All Rights Reserved. Comments? Mail me! |